Predictive Maintenance for Your Industrial Equipment

Everyone is familiar with preventive maintenance, the regular check-ups and service that keeps machinery operational. But our Predictive Maintenance program takes the idea a giant step further. Fact is, almost all machinery components give some type of warning prior to failure. With Qualitest® diagnostic procedures, we can find and identify these warning signs and anticipate problems before they become crises.

Implemented properly, Predictive Maintenance from Hi-Speed Industrial Service turns maintenance into an asset rather than an expense, something that contributes directly to your bottom line in return on investment, reduced maintenance, increased production, breakdown elimination and reduced downtime. A typical plant can save hundreds of thousands of dollars! Compared to breakdown and traditional preventive maintenance, predictive maintenance can provide you with ten times the cost savings.

Predictive Maintenance Services

Vibration Analysis

  • Route-Based, Periodic Vibration Monitoring
  • Single Facility or Corporate (multi-location) Contracts
  • Troubleshooting
  • Specialized Testing
  • Training

Infrared Thermography

  • Electrical System Inspection (Switch gear/Panels/Components)
  •  Building Inspection (Roof/Moisture/etc.)  Process Equipment Evaluation
  • Arc Flash Studies
  • Refractory Condition Assesment

iAlert Monitoring

Ultrasonics

  • Leak Detection in Pneumatic & Steam- Driven Processes
  • Steam Condensate Trap Surveys
  • Bearing Lubrication > Preventive & Corrective Services
  • Precision Laser Alignment
  • Advanced Field & Shop Balancing

Advanced Services

  • Training Seminars
  • Engineering & Consulting
  • X-Ray Weld Scans
  • Mag-Particle & Other NDT Testing

Motion Amplification

Motion Amplification

Monitor

Motion Amplification Technology monitors critical manufacturing operations, processes, and structural components that affect Plant reliability and productivity.

Measure

Motion Amplification Technology measures deflection, displacement, movement and vibration invisible to the human eye.

Identify

Motion Amplification Technology identifies and solves problems in the field quickly, allowing engineers to review results and collaborate with our field technicians.

Our Reports Contain:

  • Detailed summaries of each machine or structural condition
  • Annotated videos
  • Spectrum and waveform graphs
  • Detailed summaries of machine condition

Fault types that can be Visualised

  • Piping Vibration
  • Engine & Compressor Motion
  • Unbalance
  • Misalignment
  • Soft Foot
  • Structural Looseness
  • Resonance
  • Structural Cracks
  • Duct and Vessel Wall Deflections
  • Structure Stiffness & Support
  • Torsional Twist, Bend, Flex
  • Excessive Transient Loading
  • Ineffective Damping
  • Vibrating Screen Motion Analysis
  • Cavitation, Hydraulic Forces
  • Drive Transmission Faults, Belts, Chains, Couplings, Cardan Shafts

Photo Gallery

Dry Ice  Blasting

Dry ice blasting, also known as dry ice cleaning, is a revolutionary blasting method that utilizes dry ice pellets (CO in solid form) as a blasting media. The result is a completely dry, non-abrasive cleaning method with no secondary waste. The dry ice pellets vaporize immediately upon contact with the surface being cleaned. Only the coating (contaminants, etc.) that has been removed remains to be disposed of.

Applications

  • Electrical Equipment & Power Plants
  • Electric Motors
  • Generators
  • Turbines
  • Small Components
  • Insulators & Switches
  • Cable Ways & Trays
  • Interior Auto Parts and Panel Molds
  • Seat Molds
  • Tire and Gasket Molds
  • Glue Applicators
  • Lubricating Systems
  • Conveying Systems
  • Cooling Fans
  • Baking & Food Processing Equipment
  • And Much Much More

PdMA Motor Testing Service

Combining the latest technology, analysis, and information systems, the PdMA MCEMAX is a complete motor / asset management for today’s motor management needs.

Benefits:

  • Reduction in unexpected motor failures
  • Less downtime, less scrap materials, better inventory controls
  • Improved quality assurance
  • Energy Cost Analysis

OUR VENDORS

Looking for a part, need a hoist installed, or a motor repaired?